Process Optimisation
Data-Driven Automation Solutions
Process Optimisation Solutions
KDR Automation delivers measurable improvements in productivity and efficiency through targeted automation and data-driven insights. Our approach focuses on quick wins that demonstrate value, followed by scalable optimisation across your operations.
Proven Efficiency Gains
We identify and eliminate waste in production workflows through cycle time analysis, bottleneck reduction and lean automation strategies. Our predictive maintenance solutions maximise asset uptime while reducing unplanned downtime keeping your process moving.
Data-Driven Optimisation
Real-time OEE tracking and IIoT-enabled monitoring provide actionable insights for performance improvement. Advanced analytics detect process variations, while automated dashboards give clear visibility of key metrics - typically delivering 15-25% efficiency gains in initial implementations.
Getting Started
We begin with a focused Proof of Concept to demonstrate rapid results, ensuring stakeholder buy-in before scaling solutions across your operations.
Our Process Optimisation Services
Production Analytics
Data-driven insights to enhance performance and efficiency
Lean Process Engineering
Eliminating waste and streamlining operations
Automated Workflow Optimisation
Process automation for reduced manual intervention
Digital Twin & Simulation
Virtual testing and optimisation before implementation
Ready to optimise your production process?
Request a Proof of ConceptFrequently Asked Questions
Frequently Asked Questions
How do you identify optimisation opportunities in high-volume manufacturing?
We use automated process monitoring, real-time energy and material tracking, and AI-driven production forecasting to pinpoint inefficiencies and maximise throughput.
What process optimisation solutions do you offer for batch & continuous processing?
Our solutions include advanced PID loop tuning, SCADA/MES system integration, and compliance with EU/UK regulatory traceability requirements for precision control in regulated industries.
Can process optimisation reduce energy costs in manufacturing?
Yes, our data-driven approach improves machine efficiency, reduces idle time, and optimises power usage—delivering measurable reductions in operational energy costs.
How does automation enhance process optimisation?
Automation minimises manual intervention, improves consistency, and enables real-time monitoring for continuous improvement—critical in both high-volume and batch production environments.
What are the benefits of AI-driven production forecasting?
AI forecasting optimises resource allocation, reduces waste, and improves demand planning—key for maintaining efficiency in high-volume manufacturing.
How do you ensure regulatory compliance in process optimisation?
We integrate traceability systems and align with UK/EU standards (e.g., ISO 50001 for energy management) to meet industry-specific requirements.
How quickly can optimisation improvements be implemented?
Smaller changes (e.g., PID tuning or energy tracking) show immediate benefits, while full automation typically delivers ROI within 3–6 months.
Do you integrate with existing SCADA or MES systems?
Yes, we ensure seamless integration with your current SCADA (Supervisory Control and Data Acquisition) and MES (Manufacturing Execution Systems) to enhance data visibility and control.